Car Components Technology 

Vehicle adhesives and sealants

A vast range of sealants and adhesives are available for repairing many different components in your car. Plastics, wood, rubber, glass and metals can all be repaired using adhesives. Sealants can be used to waterproof weatherseals around windows, while cracks in metal casings can be sealed with a special putty adhesive. You do not always need to replace a component that is worn, damaged or broken. There is an increasingly wide range of sealants and adhesives in car accessory shops that allow you to make satisfactory repairs, thus saving the…

Read More
Car Components Technology 

Plastic cars

Plastics and other composite materials are in widespread use for outer panels and on occasion, complete bodyshells. Materials most likely to be used for bumpers are types of thermoplastic or polypropylene. Rigid materials like glass reinforced plastic and reinforced polyester are better for body panels. The Renault Espace uses plastic body panels mounted on a zinc-protected steel chassis frame. Plastic still has a poor image even today, being connected more with flimsy toys than the leading edge of motor industry technology. But plastics are becoming increasingly used in making cars,…

Read More
Car Components Technology 

How ABS works

Virtually all modern cars are fitted with microprocessor-controlled anti-lock braking systems (ABS). These can react very quickly to the wheels locking, interrupting and reapplying the brakes up to 25 times a second to ensure the vehicle doesn’t skid. The best way to prevent skidding is to apply a form of braking called cadence braking. A driver who is skilled at this can usually avoid wheel lockup, but an anti-lock braking system does the job automatically and usually more efficiently. More and more cars are now being fitted with such a…

Read More
Car Components Wheels and Tyres 

Replacing wheel bearings on driven wheels

A front-wheel-drive system with the inner and outer wheel bearings inside a hollow hub carrier. They are separated by a short tubular spacer. The drive shaft runs through them into a splined drive flange, to which the wheels are bolted. Cars with front-wheel drive have front-wheel bearings that resemble closely those in the rear wheels of rear-wheel-drive cars which have independent suspension (See How car suspension works). The type of bearing used also has much in common with non-driven wheel bearings (See Checking the half shafts). However the bearings of…

Read More
Car Components Wheels and Tyres 

Removing wheel bearings

The bearings are located in the wheel hub on disc-brake wheels, and inside the brake drum, which forms part of the hub, on drum-brake wheels. Non-driven wheel bearings – the front-wheel bearings of rear-wheel-drive cars and rear-wheel bearings of front-wheel-drive cars – are similar in design, differing only in detail. They may be either tapered roller bearings or ball bearings. Both types need regular adjustment (See Adjusting wheel bearings) and lubrication with grease. Routine lubrication intervals are normally given in the car service schedule. They are usually very long typically…

Read More
Car Components Wheels and Tyres 

Adjusting wheel bearings

The same basic bearing layout is used on front and rear hubs, except for those of live axles; however inner details of driven hubs are different. Wheel bearings need periodic checking – and adjusting if necessary – usually at 12,000 mile service intervals. At longer intervals – usually of 36,000 miles – they need repacking with grease (See Removing wheel bearings). Bearings on the front wheels of rear-wheel-drive cars and the rear wheels of front-wheel-drive cars are of broadly similar design. However, driven front wheels and driven rear wheels on…

Read More
Car Components Suspension 

Cleaning and checking leaf springs

Leaf springs are used at the rear in many cars. Leaf springs are likely to wear because they have several moving parts. They should be inspected at intervals specified by the car manufacturer, or at major service intervals – usually every 12,000 miles (20,000 km). Before you jack the car up, put it on level ground, make sure that the tyres are at their normal pressures and that the car is at its normal ‘kerb weight’ without passengers, and with a full fuel tank. Crouch down a little distance behind…

Read More
Car Components Wheels and Tyres 

Checking, removing and refitting road wheels

Loosen the wheel nuts before jacking up the wheel. Use a large spanner and bar to get extra leverage on a crank-handled wheelbrace if necessary. When you take the wheels off to inspect the tyre walls, clean the wheels thoroughly and look closely for cracks starting around the stud holes, and at the joints between the rim and centre. Cracks may indicate structural weakness due to corrosion, or that the wheel nuts are either too loose or are over-tightened. Such damage means that the wheel should be replaced. Damage to…

Read More
Car Components Suspension 

Checking damper units

MacPherson struts at the front with telescopic dampers at the rear is a common layout on many cars. Almost all modern cars have hydraulic telescopic dampers in their suspension systems. Where the front suspension system is a MacPherson strut, the damper is built into the strut or leg that supports the wheel-hub assembly (See How car suspension works). To inspect the condition of telescopic dampers, loosen the wheel nuts, jack up the car and support the chassis on axle stands so that the wheels hang free and the dampers are…

Read More
Car Components Wheels and Tyres 

Avoiding tyre wear

Caused by over-inflation. The tyre has been run at too low a pressure. Wheel misalignment such as excessive toe-in or toe-out. Constant hard cornering at high speeds. Different wear patterns are an indication of the cause of abnormal tyre wear. But the cause is not always obvious, and a tyre may have excessive wear from more than one fault. If a car is driven continually with the tyre pressures too high, most of its load is carried on the centre of the tread, which wears out faster than the shoulders.…

Read More